Laser Safety Introduction

This program provides the basis for a uniform approach to laser safety throughout the University laboratories, for ensuring the safe use of laser systems, and for ensuring also that no exposure to the human eye or skin in excess of the Maximum Permissible Exposure (MPE) limits.

Laser Safety Program Overview

The Laser Safety Program has been established to facilitate and ensure the safe and knowledgeable use of lasers in laboratories, classrooms and the environment.

The Laser Safety Program is managed by the Research Safety Team under Health and Safety (HSE), to ensure the safe use of lasers and compliance with the requirements of the American National Standards Institute (ANSI) Z136.1-2022 Safe Use of Lasers, and other relevant regulations and standards. The program applies to all personnel owning, supervising, operating and working with or in the proximity of Class 3B or Class 4 lasers as well as equipment containing embedded Class 3B/4 laser systems.
Note that it is the responsibility of the PI to inform/notify HSE and LEM, before purchasing, modifying or using new, transferring, or disposing of, any type of laser, for fulfilling the safety requirement and for ensuring that all safety controls are in place.

Laser Seven Classes As Per ANSI Z136.1-2022
Class 1 Incapable of causing injury during normal operation
Class 1M In capable of injury, unless collecting optics are used
Class 2 For visible lasers (400-700 nm), and in capable of causing injury in 0.25 s
Class 2M For visible lasers, and in capable of causing injury in 0.25 s unless collecting optics are used
Class 3R Marginally, unsafe for intra-beam viewing, up to 5 times class 2 Accessible Emission Limit (AEL) for visible lasers, or 5 times the class 1 AEL for invisible lasers (below 400nm, and more than 700 nm)
Class 3B Eye hazard for intra-beam viewing
Class 4 Eye and skin hazard for both direct and scattered exposure
Requirements Overview
Purchasing/Modifying
/Disposing/Transferring
Notify/Inform
Requirements
HSE and LEM Approvals Safety Controls Registration
Class 1 Required Not required Basic Not required
Class 1M Required Conditional Basic Not required
Class 2 Required Not required Basic Not required
Class 2M Required Conditional Basic Not required
Class 3R Required Conditional Basic + LHE Depends on LHE
Class 3B Required Required All Required
Class 4 Required Required All Required
Basic: Administrative + PPE All: Engineering + Administrative + PPE
Example: Warning signs + safety awareness training + SOPs + Eyewear Example: Warning signs + specific safety and technical training + Eyewear + Engineering controls, LCA, LEH, SOPs
SOP LHE LCA
Standard Operation Procedure Laser Hazard Evaluation Laser Controlled Area

Laser Safety Contacts

Laser Safety Specialist Contacts Information

Contact HSE

Lab Equipment Maintenance

Contact LEM

Laser Safety Program Map.

This is a one slide infographic representation of the laser safety program in KAUST. It covers all the steps required, starting from the moment that a user (PI) needs to use a Laser systems, and going through the process flow chart, that shows the required documents and important links, and ending with the requirements for the proper Laser disposal or transfer procedures.

Laser Safety Manual

This is a one of the most important and valuable document, that is available and accessible by all KAUST users. The Laser safety manual is comprehensive document that covers, in details, all the definitions, standards, Laser classifications, safety controls required, and all the requirements for establishing laser safety program, and for using Laser systems safely in KAUST laboratories. The manual also is subjected to frequent development and updates to last and the most recent standards and practice codes (i.e. ANSI Z136.1-2022 Safe Use of Lasers).

Laser Hazards

Laser Hazards

​​The use of lasers in laboratories is associated with various type of hazards and these are described in the  Laser Hazards document.The document General Laser Safety Precautions by Class provides a useful guide to identify the required control measures by laser class to ensure hazards are controlled.

Laser Purchase

The Laser Safety Specialist must be notified by email of the purchase of all Class 3B or Class 4 lasers as well as equipment containing embedded Class 3B or Class 4 laser systems. This is to ensure that the laser is registered and the laser hazard evaluation is carried out.
Equipment purchase on campus will require prior approval from Academic Space and Equipment Planning Committee (ASEPC)if the equipment cost qualifies it for the “Capital” classification (review theKAUST Capital Research Program Guide Linesfor more information), the Laser Safety Specialist will be notified via the ASEPC submission platform. If the total equipment cost is below the value that qualifies it for capital classification, the purchase can be done via the online Procurement System. In this case, it is the responsibility of the Principal Investigator (PI) or Center Director to inform the Laser Safety Specialist when new Class 3B or Class 4 lasers (including equipment containing embedded Class 3B or Class 4 laser system) are procured. More information can be found in the Laser Purchase Procedure.

Laser Purchase
 Laser laboratory design

Laser laboratory design

For all new laboratories, or laboratories under renovation, please consult the Class 3B and Class 4 Laser Laboratory Design Requirements and contact the Laser Safety Specialist via email. Please also refer to the Laser Safety Manual to read about the recommended control measures for laser laboratories.

Laser Registration and Hazard Evaluation

All Class 3B and Class 4 laser systems must be registered with the Research Safety Team (RST). This includes

  1. Stand-alone laser;
  2. Laser system (i.e. system including a laser pump and oscillator etc.);
  3. Devices on loan from the manufacturer, another Institution, another Principal Investigator (PI)/Center Director within KAUST;
  4. A Class 1 device with embedded Class 3B or Class 4 laser(s).

Class 3B lasers are medium power lasers that have an output power between 5mW and 500mW. They may be hazardous under direct and specular reflection viewing conditions; however, they normally do not present a fire hazard, diffuse reflection hazard, nor a laser generated air contaminant (LGAC) production hazard.


Class 4 lasers have an output power exceeding 500mW. They are a hazard to the eyes and skin from the direct beam. They may also pose a fire hazard or diffuse reflection hazard, and may also produce LGAC and hazardous plasma radiation.


Click onLaser Registration to register lasers.


All Class 3B and Class 4 lasers must be inspected and a laser hazard evaluation carried out by the Laser Safety Specialist before beginning work. It is recommended to complete the registration form as soon as possible so that the Laser Safety Specialist can perform the laser hazard evaluation which may require actions on the lab design.


The following documents and information must be completed and provided to the Laser Safety Specialist before issuing the registration letter:

  1. Complete and submit theLaser Registration 
  2. Complete and submit theStandard Operating Procedures(SOPs) including alignment procedures (if required);

If you are unsure of your registration status, please contact the Laser Safety Specialist (contact details above) or hse@kaust.edu.sa.


Laser Registration and Hazard Evaluation
Laser Safety Training

Laser Safety Training

Training requirements for person using/servicing of Class 3B/4 lasers or servicing equipment containing embedded Class 3B/4 lasers

The Principal Investigator (PI) or Center Director must ensure that the personnel , or authorized users, are adequately trained before allowing/authorizing them to operate, maintain, service or work in the vicinity or with lasers. The required training for any person working with/servicing Class 3B or Class 4 lasers and servicing equipment containing embedded Class 3B or Class 4 laser systems include:


  1. KAUST Laser Safety Program Overview: The material presented will cover what users need to know about KAUST HSE requirements and approvals in the different stages such as purchasing, required safety controls, required safety trainings, documentation and registration, installation and operation process, accidents and notifications, and finally the disposal/or transfer of a laser system. This training is intended for new users (PIs, lab managers , …etc.), who are assigned new spaces and planning to purchase, install , and operate Class 3B or Class 4 laser systems , for the first time.
  2. Laser Safety Training: This training program is intended for anyone on the KAUST campus that is using Class 3B or Class 4 laser equipment.
  3. Laser Safety Awareness : This training program is intended for anyone on the KAUST campus that is using Class1 to 3R lasers, or equipment containing embedded Class 3B or Class 4 lasers, as well as any person working in the vicinity of Class 3B or Class4 laser (but not directly working with such laser.
  4. Laser Hazard Evaluation (LHE): The material presented will cover what users need to know about Laser Hazard Evaluation (LHE) process, including how to preform numerical calculations to identify the Maximum Permissible Exposure (MPE) levels, Nominal Hazard Zones (NHZ) for the proper designing of a Laser Controlled Area (LCA), and the optical density (OD) calculations for verifying and/or choosing the correct Laser Protective Eyewear (LPE). This training is intended for users (such asti students, technicians and lab staff) who works frequently with laser systems in the assembly, the maintenance and the operation, and interested in the LHE calculations.
  5. Laser Safety and Laser technology (Classroom): This course will cover all the basic knowledge required for operators who want to be(er understand the operating principles of lasers (introduction to laser safety, an overview of the laser safety program at KAUST, important optical components, and laser operation), as well as the various applications of lasers in the research environment. Practical sessions will also take place to help the participants gain confidence in basic laser alignment, learn how to clean optics, and select the correct laser eye protection. The course is a collaboration between LEM, CCRC and HSE, and it is offered on an annual basis.
  6. Equipment Specific Safety Training All operators of Class 3B and Class 4 lasers must receive hands-on equipment-specific instructions for all laser devices they wish to use. This training must be administered by the Principal Investigator (PI), or a trained user, or the Manufacturer, and must be documented before the individual is approved to operate the device. Please refer to the Equipment Specific Training Form for guidance on required topics.

The Principal Investigator (PI) or Center Director must ensure also that all authorized users read and understood the SOPs for each laser used in the laboratory, and an up-to-date list of authorized users is signed and kept up-to-date.

Laser SOPs

All personnel who work with lasers must be made familiar with the Laser Safety Procedures (also called Standard Operating Procedures) developed under the supervision of the Principal Investigator/Center Director or Laser Safety Contact (LSC).

The Laser Safety/Standard Operation Procedures (SOPs) should address:

  1. Space ,PI, and laser contact information
  2. Laser system technical and identification information
  3. Normal operation procedures as well as alignment procedures, maintenance (if these apply), etc.;
  4. All hazards;
  5. Type of PPE required;
  6. Emergency procedures associated with the particular laser system.

Standard Operating Procedures template is available online, and must be filled, completed and submitted to the Laser Safety Specialist in order to proceed with the registration process and issuing the registration letter. Also the user is responsible for updating and modifying the SOP, and informing the Laser safety specialist, before any changes to the laser, experimental set-up, or laboratory design, etc.

Laser transfer and Disposal

Laser transfer and Disposal

​​The Principal Investigator/Center Director or Laser Safety Contact must notify the Laser Safety Specialist , by email ,of the transfer or disposal of all Class 3B or Class 4 laser(s) as well as equipment containing embedded Class 3B or Class 4 laser system(s). This is to ensure that the laser system transferred or disposed has been cleaned and decontaminated before it is removed from the laboratory. For more information please refer to the Laser Transfer/Donation or Disposal Procedure.

Note: If a laser remains under the possession of the same Principal Investigator Group but its location is moved, the Principal Investigator or Laser Safety Contact must inform the Laser Safety Specialist by email.

Personnel Protective Equipment

PPE includes eyewear as well as laser-proof curtains, laser-proof barriers, and any other equipment used to ensure that the laser radiation remains below the Maximum Permissible Exposure (MPE) level outside the Laser Controlled Area. If you need any help in the selection of the PPE please contact the Laser Safety Officer or email hse@kaust.edu.sa.

Personnel Protective Equipment

The links below provide additional information on PPE selection:

Eyewear recommended manufacturers

01

Thorlabs
Read More

02

Kentek
Read More

03

Lavision
Read More

04

Laser Safety Industries
Read More

05

Lasermet
Read More
Protective Barriers Recommended Manufacturers
Manufacturer Description
Thorlabs (Curtains, barriers, modular enclosures, etc.)
Thorlabs (Anodized aluminium foil)
Kentek (Curtains, barriers, modular enclosures, etc.)
Lavision (Curtains, barriers, modular enclosures, etc.)
Laser Safety Industries (Barriers and windows)
Lasermet (Barriers and windows and enclosures)

Laser Injuries and Accidents

In case of injury, the other users in the laboratory must:

01

Stay with the injured person (if it is safe to do so);

02

Call 911 (KAUST landline) or 012-808-0911 (mobile phones) and indicate the location of the accident and if an ambulance is needed;

03

The injured person must go to the KAUST Health Emergency Room (ER) as soon as possible. KAUST Health ER will follow the established procedure for laser eye/skin injury;

04

Complete the Laser Eye/Skin Injury Description Form and take it to KAUST Emergency Room (if possible);

05

Immediately contact the Principal Investigator/Center Director, and also inform the Laser safety specialist and HSE

06

Log the incident in the reporting system;

07

Collaborate with HSE for investigation and medical follow up. The Laser Safety Specialist/Research Safety Team (RST) to investigate the causes of the incident and OH for any medical follow up and GOSI reporting. For more information, please refer to  Exposure Response Protocol & Exposure Response , under KAUST Occupational Health

Useful Resources